Precision Measurement Technologies
PicoTurn_square_tagged

PicoTurn Rotational Speed Sensor

Industry Leader & World Supplier of PicoTurn Systems

PicoTurn systems are used to measure turbocharger rotational speed with high accuracy. PMT has been the Sales and Technical support channel for PicoTurn products for over 20 years. We are the ONLY TECHNOLOGY CENTER with the ability to calibrate turbocharger rotational speed sensor signal conditioning boxes.

PicoTurn is a test system for measuring turbocharger rotational speed using the eddy current reduction technique. This technique directly senses each vane of the turbocharger wheel with a speed sensor that is mounted in a hole bored into the turbocharger housing. PicoTurn measures rotational speeds to 400,000 rpm, requires no modification of rotating parts, and senses the compressor wheel directly. It is compatible with single and two-stage turbocharger systems.

PicoTurn turbo speed sensor offers IP67 compliant sensors, standard digital TTL and CMOS output signals, compact housing, and a programmable number of vanes. The system has open architecture and works well stand alone or fits easily into another measurement system. PicoTurn rotational speed sensor is ideal for engine testing in passenger cars and commercial vehicles, as well as other applications that require high precision rotational measurement.

 

FEATURES:

The PicoTurn integrated circuits are realized without any analog component. Again, ScioSense (previously Acam) uses its TDC technology to set new standards in circuit design and takes the advantages of this principle like:

  • Measuring principle: Attenuation by eddy currents
  • Sensing directly the compressor wheel
  • Fully integrated sensor electronics
  • Self-adjustment simplifies mounting
  • Comfortable spacing sensor-wheel
  • Suitable even for small compressor wheels (32mm)
  • No modification of rotating parts
  • Rotational speeds up to 400.000 rpm
  • Optional signal conditioning with PT2G-BX, PT2G-BD
  • Analog output (0.5 – 4.5 V)
  • Digital output (TTL, 50% duty cycle)
  • Number of vanes programmable (1-31)
  • Compact housing (105 x 30 x 85mm³)

Picoturn Measuring Principle

Rotational Speed Sensor for Turbochargers

The sensor is made of a simple coil with a ferrite core. Together with a resistor this forms an R-L network, the time constant of which is measured by a TDC. Placing a vane of the compressor wheel in front of the coil will change the time constant of the R-L network by the appearance of eddy currents. A DSP-unit following the TDC measurement unit processes the time data and calculates the rotational speed.

The time measurement is done with very high precision. The resolution is about 125 ps. The time constant of the R-L network can be very small, allowing high sampling rates in the range of 1 to 3 million samples per second.

The effect of eddy current damping is best for paramagnetic materials. This method therefore is very good for detecting aluminum wheels.

The maximum distance of the sensor from the wheel depends on the shape of the vanes. It varies from 0.8 mm (32 mm wheels) to 1.6 mm than 1 mm (90 mm wheels). Thanks to the ratio measurement any trimming of the coils is not necessary. The length of the cable between sensor and circuit may be up to several meters. This allows to separate the electronics part from the sensing part, reducing thermal and vibrational influences on the electronics.

The special kind of measurement reduces the influence of changes in the dielectric constant (e.g. by dirt) to a minimum.

Part Number
Description
Code
PT2G-C-2U PT2G-C-2U 220100002
PT2G-C-2B PT2G-C-2B 220100001
PT2G-C-BNCM8 PT2G-C-BNCM8 220100006
PT2G-XS-01.5 Adapter cable, interconnecting PT2G-SM…sensor and PT2G-B…signal conditioning box, 1,5 m length 220190007
PT2G-XS-03 Cable connecting sensor and signal conditioning box, 3 m length 220190004
PT2G-X-CT PT2G-X-CT 220190001
PT2G-XS-05 Cable connecting sensor and signal conditioning box, 5 m length 220190002
PT2G-XS-10 Cable connecting sensor and signal conditioning box, 10 m length 220190003
PT2G-C-2B&2BNC PT2G-C-2B&2BNC 220100003
PT2G-SM5.3 Intelligent sensor with integrated signal processing and TTL output, sensor length 60 mm / 54 mm
thread,
230°C
220160010
PT2G-SM5.5 Intelligent sensor with integrated signal processing and TTL output, sensor length 46 / 40 mm tread,
230°C
220160019
PT2G-SM5.6 Intelligent sensor with integrated signal processing and TTL output, sensor lenght 75 / 69 mm tread,
230°C
220160006
PT2G-SM5F.2 Intelligent sensor with integrated signal processing and TTL output, sensor lenght 75 / 69 mm fine
read,
230°C
220160004
PT2G-SM5F.3 Intelligent sensor with integrated signal processing and TTL output, sensor length 56 / 40 mm fine
thread, 230°C
220160012
PT2G-SM5F.5 Intelligent sensor with integrated signal processing and TTL output, sensor length 76 / 60 mm fine
thread, 230°C
220160007
PT2G-C-CSM10M PT2G-C-CSM10M 220100005
PT2G-H-SM5.3 PT2G-H-SM5.3 Sensor 220160015
PT2G-H-SM5.5 PT2G-H-SM5.5 Sensor 220160017
PT2G-H-SM5.6 PT2G-H-SM5.6 Sensor 220160018
PT2G-H-SM5F.2 PT2G-H-SM5F.2 Sensor 220160016
PT2G-H-SM5F.3 PT2G-H-SM5F.3 Sensor 220160013
PT2G-H-SM5F.5 PT2G-H-SM5F.5 Sensor 220160014
PTSM 5F.X NUT PTSM 5F.x clamping nut 220030002
PTSM 5.3 PTSM 5.3 Sensor 220150008
PTSM 5.5 PTSM 5.5 Sensor 220150006
PTSM 5.6 PTSM 5.6 Sensor 220150012
PTSM 5F.2 PTSM 5F.2 Sensor 220150003
PTSM 5F.3 PTSM 5F.3 Sensor 220150014
PTSM 5F.5 PTSM 5F.5 Sensor 220150016
PTSM-H 5.3 PTSM-H 5.3 Sensor 220180003
PTSM-H 5.5 PTSM-H 5.5 Sensor 220180004
PTSM-H 5.6 PTSM-H 5.6 Sensor 220180005
PTSM-H 5F.2 PTSM-H 5F.2 Sensor 220180006
PTSM-H 5F.3 PTSM-H 5F.3 Sensor 220180007
PTSM-H 5F.5 PTSM-H 5F.5 Sensor 220180008
PTBM V6.2 PTBM V6.2 System 202300004
PTBM V6.2L PTBM V6.2L System 202300007
PTCT System PTCT System 220170004
   
   
   
   
   

Please contact Precision Measurement Technologies for technical support, sample requests, pricing and ordering information: call 727-532-6144

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